High-Precision Optical Prism for Electronics Surface Flaw Detection

Product Description

 

BRIEF INFORMATION

RAY-OPT-DET100 optical surface defect inspection equipment, developed by c-laser, is a specialized testing device designed for the detection of scratches and pockmarks on the surface of optical lenses. This advanced system integrates a high-precision machine vision inspection module with specialized analysis software to identify, quantify, and analyze defects such as scratches and pockmarks on optical surfaces. By replacing subjective human-observation with an automated process, the system ensures objectivity, accuracy, high repeatability, and efficient batch data processing capabilities.

This equipment achieves a minimum resolution of 0.002mm, surpassing the minimum defect grade of 0.004mm specified in GB/T 1185-2006, thereby enabling precise measurement of the majority of optical components.   Additionally, the device features a highly uniform light source that minimizes detection errors caused by positional variations, enhancing the reliability and convenience of the inspection process.  

The integrated image analysis software employs deep learning algorithms to improve detection accuracy and efficiency. The utilization of this optical surface measurement device significantly enhances the efficiency of incoming lens material inspections. Furthermore, its data statistics functionality facilitates rapid identification and analysis of process bottlenecks, contributing to improved production efficiency and optimized workshop processes.

DIMENSIONS & STRUCTURE

The main body of the equipment is made of carbon steel plate with a powder coating color number of RAL7035. It is divided into two floors, upper and lower. The upper front is a double door with acrylic panels, in which a touch screen is embedded, serving as the equipment control center. The remaining part is designed with detachable embedded clips for easy disassembly. Equipment dimensions: 1.5m×1.2m×2.1m (L*W*H) Equipment weight: 500kg

The main structure is introduced as follows:
(1) Camera module: It contains an industrial camera, which is used to take pictures of defects and transmit them to the upper computer.
(2) Light source module: It includes a strip-shaped light source that surrounds the material tray, providing light sources in multiple directions during inspection.
 (3) Lens module: Includes a lens for defect imaging; The lens does not need to be moved again after one calibration.  
(4) Material tray module: The inspection object can be placed on the material tray for defect detection;  
(5) Material tray rotating shaft module: It can rotate the material tray and move the position of the inspected object.
(6) Visual hinge module: It can adjust the angles of the camera and the lens according to the position of the object being inspected.
(7) X/Y/ Z-axis motion module: It can move the camera and lens to any horizontal position or height.
(8) PLC: Controls the motion module to perform path displacement; Control signal interaction
(9) Industrial control computer: Controls the interactive feedback of camera and light source signals; Provide hardware support.

NOTES:

(1) Prior to initiating the equipment, confirm that all cable connections are accurate and that the power supply complies with the equipment specifications.
(2) Refrain from utilizing the equipment in environments characterized by flammability, explosiveness, or strong magnetic fields.
(3) Prevent direct exposure of the optical imaging system to intense light or contaminants to maintain detection accuracy.
(4) Unauthorized disassembly of the electrical components is strictly prohibited; maintenance must be performed exclusively by qualified professionals.
(5) The operational environment should maintain a temperature range of 15sºC to 35ºC and a relative humidity between 30% and 70%.
(6) Avoid prolonged storage of the equipment in conditions of high temperature, high humidity, or significant vibration.

Product Parameters

NO	PROJECT	TECHNICAL PARAMETERS
1	Optical system type	Reflective
2	Detection standard	Us military standard MIF-PRF-13083B International standard GB/T1185-2006
3	Camera pixel count	2000 million
4	Camera resolution	5496×3672
5	Camera detection area	25×20mm
6	X-direction travel	450mm
7	Y-direction travel	450mm
8	Z-direction travel	200mm
9	Maximum mirror surface size	450x450mm
10	The range of scratch grades on the surface of optical parts can be detected	US military standard MIF-PRF-13083B: grades 10, 20, 40, 60, and 80;international standard GB/T 1185-2006: grades 0.004-0.1
11	The range of pitting grades on the surface of optical parts can be detected	US military standard MIF-PRF-13083B: grades 5 to 70;international standard GB/T 1185-2006: grades 0.016-0.63
12	Detection repeatability	>95%
13	Identification probability of surface defects of optical parts	>99.9%
14	Dimensions	1.5m×1.2m×2.1m
15	Weight	500kg

Product Description

Company Profile

Shanghai Ruitai Photoelectric Technology Co., Ltd. was established in April 2016 and is headquartered in Shanghai, China. The company specializes in the research, development, production, processing, and service of optical technology and materials. Its business scope encompasses the manufacturing, processing, and customization of a wide range of optical materials and products, including quartz glass, microcrystalline glass, low-expansion glass, silicon carbide, calcium carbide, barium fluoride, zinc sulfide, and zinc selenide. Annually, the company delivers over one million optical rough parts, covering a comprehensive range of applications in optical design, OEM customization, aerospace, laser technology, photolithography, optical imaging, medical microscopy, biotechnology, semiconductors, optical communication, electronic components, and precision engineering.
Adhering to the principle of "Quality First, Customer Supreme," Shanghai Ruitai Photoelectric Technology Co., Ltd. implements a quality management philosophy centered on meticulous manufacturing, scientific management, customer satisfaction, and people-oriented practices. The company is deeply engaged in the field of new optical materials and technologies, continuously innovating and striving to become one of the leading enterprises in China's optical technology industry with large-scale production, supply, and processing capabilities for optical materials. In addition to providing basic optical materials such as quartz, microcrystalline materials, optical glass, and infrared materials, the company also manufactures and sells various optical components...
Equipped with a professional production base spanning 10,000 square meters, the company utilizes advanced processing equipment, including large waterjet cutters, horizontal band saws...
The company's products are widely sold in Europe (e.g., Germany, Spain, Italy), the United States, Russia, Japan, South Korea...
Additionally, Shanghai Ruitai Photoelectric Technology offers a variety of optical materials from renowned brands... The company has established extensive and deep business relationships with major domestic optical, mechanical, and electrical institutes, research institutes, and astronomical institutions at all levels.

Packaging & Shipping

Delivery & after service

Main Export Countries & Areas:
USA, UK, Japan, Germany, Spain, France, Swiss, Korea, Russia, Mexico, Brazil, Argentina, Pakistan, India, Portugal, Canada, New Zealand, South Africa, UAE, Egypt, Norway, Netherland, Russia, Australia, Saudi Arab, Turkey, Finland, Poland ,etc.
Payment Method: by T/T or Western Union or L/C
Delivery time: 7-10 days.
Quality Warranty: Shanghai Z-printing offers quality warranty for our lasers products with "3R" policy. For any inferior-quality products, Z-printing Company is responsible for return, replacement and refund.
For specific installation and operation, please refer to the product manual or contact customer service for operation tips or videos after receiving the product. The equipment is guaranteed for one year, and artificial or abnormal damage is not covered by the warranty. If it exceeds one year, a certain fee will be charged for the relevant after-sales service. This device will continue to be optimized and improved due to various factors. At that time, please pardon us not notify separately. Thank you for your support and understanding.

Our Advantages

Certifications

FAQ

What products does Shanghai Rui Tai Photoelectric Ltd. mainly produce and sell?

1. The company specializes in the production and sale of a wide range of optical components, including lenses, mirrors, window plates, diffusers, filters, polarizing optical components, beam splitters, prisms, diffraction gratings, infrared optical components, optical fiber assemblies, laser optical components, coated optical components, ultrafast optical components, and over-limit optical mirrors.
2.  Additionally, the company offers high-end optical substrates from several renowned international brands, such as CORNING, SCHOTT, OHARA, NIKON, AGC, LEONI, VITRON, and C-LASER. These substrates include quartz and microcrystalline materials like Corning 7980, Corning 7979, Corning 7972, Corning 7973, Schott ULE, ZERODUR, OHARA CCZ, OHARA SK1300, and C-LASER CFS-100, which are highly sought after in the market.

What services can Shanghai Rui Tai Photoelectric Technology Co., Ltd. provide?

1. We offer one-stop services including design, processing (cutting, forming, drilling, core-taking, chamfering, beveling, CNC, grinding, polishing, coating, cleaning, blackening, assembly, inspection, etc.) and customization of various optical materials and components.
2. Provide various optical equipment: such as milling machines, grinding machines, and inspection equipment; At the same time, we can provide customized software design, on-site installation, supply of consumable parts, training and other services for these products

How long is the delivery time?

1. For customized materials and machine tools, the delivery period is generally 7 days to 8 weeks, with extensions made during holidays. The specific delivery period is subject to the assessment in the quotation file.

Which international logistics and express delivery services can be chosen?
FedEx,DHL etc.